
Polyethylene
Polyethylene insulation is a high-performance, versatile insulation solution trusted by industry professionals for its superior moisture resistance, thermal efficiency and flexibility. At FM Insulation, we leverage our 30+ years of experience to supply premium polyethylene insulation products for commercial and industrial applications, ensuring optimal energy efficiency and condensation control for your projects.
What is polyethylene insulation?
Polyethylene insulation is a closed-cell foam insulation material with excellent thermal and moisture resistant properties. This lightweight, flexible material has become increasingly popular in HVAC, refrigeration and plumbing applications due to its outstanding performance characteristics.
The manufacturing process of polyethylene insulation
The manufacturing process of polyethylene insulation involves the controlled expansion of polyethylene resins to create a closed-cell foam structure. This process results in a material with exceptional moisture resistance, flexibility and thermal insulation properties. Various facings, such as reflective facing, can be added to enhance performance for specific applications.
At FM Insulation, we’ve been supplying polyethylene products for nearly 20 years, witnessing firsthand its evolution and increasing popularity. Known for its excellent moisture resistance, polyethylene insulation offers superior thermal properties and condensation control, making it ideal for both commercial and industrial use.
Why choose polyethylene insulation?
Polyethylene insulation stands out for its exceptional moisture resistance and flexibility, making it an ideal choice for both residential and commercial applications. With our extensive product knowledge, we can help you select the right polyethylene solution to meet your project’s specific requirements, whether it’s for thermal insulation, condensation control, or flexibility needs.
Energy efficiency with polyethylene
Our experience has shown that polyethylene insulation is particularly effective in providing a continuous vapour barrier, significantly reducing condensation and heat transfer. This makes it an excellent choice for projects where moisture control and energy efficiency are key priorities.
Versatility of polyethylene insulation
Whether you’re working on a refrigeration system, HVAC installation, or plumbing project, our team at FM Insulation can help you select the right polyethylene product to meet your specific insulation needs. With our extensive inventory and technical expertise, we ensure you get the right product, at the right price, at the right time.
Key benefits and advantages of polyethylene insulation
At FM Insulation, we stock a wide range of insulation products, allowing us to provide unbiased comparisons. Our extensive experience has shown that polyethylene offers several key benefits and advantages over other insulation types:
Superior moisture resistance:
Polyethylene features a closed-cell structure that provides an excellent vapour barrier, preventing moisture ingress. This makes it ideal for refrigeration lines, cold water pipes, and air conditioning systems where condensation control is critical.
Excellent thermal insulation:
Polyethylene’s closed-cell structure effectively reduces heat transfer. This results in improved energy efficiency and lower heating and cooling costs for your projects.
Flexibility and ease of installation:
The flexible nature of polyethylene insulation allows it to be easily installed around bends, fittings, and in tight spaces. This reduces installation time and ensures a complete thermal envelope.
Long-lasting durability:
Polyethylene maintains its performance over time, even under varying temperature and humidity conditions. It doesn’t become brittle or deteriorate, ensuring consistent insulation performance throughout the life of the system.
Lightweight structure:
The low density of polyethylene insulation makes it easy to handle and install. This lightweight characteristic doesn’t compromise its insulation effectiveness.
Chemical resistance:
Polyethylene is resistant to many common chemicals, acids, and solvents. This makes it suitable for use in various industrial environments where exposure to such substances may occur.
Cost-effective solution:
Polyethylene offers excellent performance at a competitive price point. When considering the full lifecycle costs, including installation and longevity, it represents an economical insulation choice.
Enhanced with facing:
Our faced polyethylene products provide additional radiant heat reflection, boosting the overall thermal performance of the insulation system.
Low water absorption:
Polyethylene’s naturally hydrophobic properties prevent water absorption, reducing the risk of insulation degradation and maintaining thermal performance over time.
UV Resistance
Whilst our polyethylene material is classified as UV Resistant to Australian Standards, we do not recommend its use in external applications without additional protection.
FM Insulation Supplies: Your polyethylene insulation specialists
With over 30 years in the industry, FM Insulation brings unparalleled expertise to your insulation needs. Our large inventory ensures quick fulfilment, while our established contractor relationships and broad product range allow us to serve both domestic and international markets effectively. As a family-owned business, we pride ourselves on providing personalised service and technical support to ensure you get the right product, at the right price, at the right time.
Polyethylene insulation standards and certifications
Polyethylene insulation meets or exceeds various Australian and international standards, ensuring top-quality performance and safety. These certifications underscore the reliability and effectiveness of polyethylene insulation products in commercial and industrial applications.
Speak with an insulation specialist or get a quote
Fill out the form below to connect with our insulation specialists. Whether you need technical advice or a customised quote for your project, our team is ready to assist you with our extensive knowledge and experience in polyethylene insulation solutions.
Therm-o-lag chemically cross linked Polyethylene insulation is suitable for insulating pipes & equipment operating within the temperature range of -70℃ to +95℃.
Applications
Polyethylene has come to the fore in recent years as a popular material in many insulation applications, particularly in chilled and hot water applications as well as in air conditioning systems.
The major use of chemically cross linked Polyethylene is in the insulation of chilled & hot water piping & equipment where it’s superior insulating properties offer distinct advantages over the fibreglass, nitrile rubber and polystyrene products, which have generally been used in these applications
Forms available
Therm-o-lag faced chemically cross linked Polyethylene insulation is supplied in convenient preformed pipe section in 2M long lengths an in rolls 1M wide and a thickness of 10, 25, 38 or 50 mm.
Temperature range
Product lines

POLYETHYLENE
Faced Pipe

POLYETHYLENE
Faced Roll
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DATASHEETS
Pool – Spa – Air Conditioning – PartsTherm-o-lag Polyethylene
Downloads
- TDS Chemically Cross Linked PE Pipe / Sheet
- BCA – R Values – Polyethylene
- Compressive Stress Test PE Foam
- Tear Strength Test PE Foam
- Water Absorptivity Test PE Foam
Available upon request
- AS1530.3 Test Report Foil Faced PE sheet
- SDS Therm-o-lag Polyethylene Pipe Insulation
- ODP Chemically Cross Linked Foamed PE
- Formaldehyde Test Certificate PE
- TVOC Test Certificate PE
- Chloride Content Hanalon PE
- Condensation-Prevention-Thicknesses
- ISO 5660-1 Test Report